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General Mounting Installation Instructions: Badger 1085AC

  1. General mounting instructions: 
    1. Drill all applicable holes into the cab - see diagram.
    2. The evaporator/heater unit is mounted behind the seat with four 5/16-20nc bolts, locks, nuts and four - 1" long spacers. See the hole diagram for mounting hole placement.
    3. The rear windshield washer unit must be relocated to the control console side of the cab.
    4. 24V power to run the Kenway system is located behind the access panel. It is located near the lower rear part of the seat mount. Attach Kenway power wire to the terminal on the large (60-amp?) relay with the red wire connected to it.
    5. The two drain tubes (if a/c is installed) are attached to the fittings at the bottom of the a/c-heater unit and are routed out the rear of the cab.
  2. The Electric Condenser (if used):
    1. Mount the electric condenser is mounted on the counter-weight about five inches from the backup alarm and centered on the rectangular fill plate that is welded onto the counter-weight.
    2. Position the electric condenser on the counter-weight. Mark and drill through the counter-weight with a 5/16" drill bit. Tap the hole with a 3/8-16nc tap. Bolt the condenser in place.
  3. Receiver Drier (if required):
    1. Mount the drier using the 3/8-16nc X 3/4" bolts provided.
    2. If the binary switch is not mounted on the drier, mount it there now.
  4. The Fresh Air Filter (if required):
    1. Center the fresh air base over the fresh air holes and drill the six 13/64" holes into the rear of the cab.
    2. Use the six self-tapping screws to attach the base to the cab.
    3. Place the filter onto the base and latch the cover into place.
  5. The Kenway Hydraulic Drive:
    1. Remove the machine left side panel to access the toolbox area.
    2. Install the two base extensions (angles) onto the hydraulic drive - if not already installed.
    3. Carefully position the hydraulic drive between the toolbox and the counter-weight.
    4. Weld the base extensions to the floor of the machine and use a little touch-up paint to prevent oxidation (rusting) of the unpainted metal surfaces.
  6. Hose Routing and Wire Harness Routing:
    1. Connect the oil heat hoses (if oil heat is required) to the Kenway hydraulic pump inlet and to the heat developer block outlet.
    2. Connect the air conditioning hoses (if a/c is required) to the compressor - use a little refrigeration oil on the o-rings.
    3. Route the hoses and the wire harness through the center of the boom superstructure with the other hydraulic hoses to the rear of the cab - use cab diagram for hose routing into the cab.
    4. See the diagram for the Kenway hydraulic drive hookup into the machine’s hydraulic circuit. 

mounting instructions

 

mounting instructions

 
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